Kyb shock rebuild pdf

With our kyb suspension we have reached a enormous base of clients all over the world, making kyb our best line of products. Schmidty racing suspensions does a complete rebuild of your shock. Yzwr shock rebuild procedure motorcycle suspension. Akit suspension from kyb, showa, and wp dirt rider. Kyb is one of the worlds largest manufacturers of shock absorbers, supplying around 50 million original equipment shocks annually to world leading vehicle manufacturers. As bruce schaapveld, longtime suspension expert and owner of. Kyb shock absorbers, distributed by ngk spark plugs, is a leading supplier of oe and aftermarket shocks and struts worldwide and is a trusted supplier to the largest vehicle manufacturers globally. The velocitysensitive valving system adjusts quickly to changing road conditions for maximum comfort in any situation. Kyb offers a complete damping solution with a wide range of shock absorbers, coil. Thus the race tech pro series 19mm shock shaft kit was born. Thats because kyb products deliver superior handling and ride comfort no matter what the road conditions. I just rebuilt the kyb shock on my 01 kx250 and made a how to video on it. Nov 02, 2012 part one with tbt racings travis flateau as he rebuilds a kyb fork.

When we service an atv or mx shock it does take a bit longer so we charge a touch more than our sled pricing but not an outrageous price. Technical touch offers you the knowlegde to service your coil spring fork, your psf i or psf ii fork and shock absorber. Choosing a part number that fits onto a vehicle does not mean that it will operate. At shock tec we offer two shock rebuilding services.

Thus the race tech pro series 19mm shock shaft kit was born, and ultradurable. Thanks to the advanced design, they can handle the toughest work loads and control body. Kyb products are recognized worldwide for outstanding quality. If you feel you do not have the mechanical ability, please do not attempt to rebuild your shock. Mogul happy if youre a mogul happy big bump rider, chances are that after just a season or two youll want to rebuild your shocks.

It can instantly, automatically adjust to your performance needs and never experiences fade due to aeration. The company is one of the worlds largest suppliers of shocks and struts to vehicle manufacturers and carries a full range of aftermarket domestic and import shocks and struts. Follow standard rebuild procedures as outlined in your maintenance manual. This is the ultimate combination of detail and instruction. Please take into consideration a qualified shock service shop. Kyb gasajust shocks use higher gas pressure to keep your tires glued to the road. The spring retainers on showa shocks are commonly held on with a round wire clip that must be popped out of its groove.

Jun 29, 2008 showa and kyb shock rebuild procedures. Rebuilding shocks is fairly simple for the mechanically inclined using common hand tools. I recently purchased a 2001 kx250 that has a rear leaky shock the seal head needs to be rebuilt. Kyb gasajust shocks and struts kg4505 free shipping on.

Clamp the body cap of shock securely in vice, with the shaft. Kyb pdf kyb is original equipment manufacturer for 1 of all 4 cars produced. Power up your trucks suspension performance with monomax heavy duty monotube gas hydraulic shocks and struts. The 2007 4runner with these shocks handles very car like, and rides over bumps very smooth, yet has a slightly more truck like ride as it should with new front kyb strut plus assemblies, new rear springs, and these new kyb shocks. We carry new fox shocks, as well as parts for all major shock brands. Shock dimension information is only provided as a means to physically identify kyb shock absorbers. Kyb ride control products come standard on nearly 25% of the worlds automobiles, and theyre a popular choice among high performance enthusiasts, too. The smartest, and strongest complete assembly available. Dry the shock assembly with compressed air, if available, or use clean towels.

If i have a twintube shock can i switch to a monotube shock. Not really an apples to apples type of powersport sled vs atv. Kyb south africa is based in jet park and provides sales and. Assemblyonly is covered in the piston style reservoir shock rebuild. Using an open cartridge design with a balance spring kyb created a very simple but decent air fork. Additionally, i think its a drag that you cannot simply top off a shock or refill the fluid, say midseason without having to do a complete disassembly. In this video justin goes over the proper procedures and steps to rebuilding the rear shock on a motorcycle. Shock rebuild bladder reservoir links to gold valve installation links to piston reservoir assembly reservoir shocks are common on motorcycles and atvs, both dirt and street. Click here to view rt pressure springs for kyb and showa dual chamber forks. For fork parts, shock parts, oils or tools, for a spring, some seals, some oil, or any other imaginable spare part continue on this website for more info.

We can rebuild, repair, and customize any brand of shocks. Twin tube oil or gas shock absorbers, struts and cartridges. These instructions cover most current kyb and showa seal heads. Find your kyb part number using this electronic catalogue. Jul 03, 2017 kyb shock assembly 2001 kawasaki kx 250 motocross suspension mx. Eat it up, spit it out, compliment, complainwhatever. Kyb began as kayaba research center, founded in japan on november 19, 1919 by shiro kayaba. Learn howto rebuild reservoir style shocks by watching the video manual and following along with the handbook. The kyb gasajust monotube shock absorber has additional performance advantages over the traditional twintube design. Be amazed to see how detailled and how easy these parts have become available. The goals of any suspension builder should be the same.

He set aside rebuilding his research facility and from. Thus the race tech pro series 19mm shock shaft kit was born, and ultra durable. If you sit on the bike a few times and work the shock up and down, it will leave a small oil ring around piston shaft. We are fox specialists, but also work on kyb, walker evans, ohlins, act and gytr shocks. First, since the shock shaft threads are normally peened, the nut can become damaged when the peened threads are filed away. Include all seals and orings needed to rebuild the seal head rodbearingguide ideal for routine maintenance on shocks with low use or in good condition.

Kyb shock absorbers, distributed by ngk spark plugs, is a leading supplier of oe and aftermarket shocks and struts worldwide and is a trusted supplier. Spring removal can occur by loosening the preload washers on the shock body buy using a soft drift to loosen the lock spanner and then hand turning the preloading ring. To get the most out of your suspension and enjoy the best ride quality possible, highpressure gas shocks need to be tuned for each individual rider. The company grew steadily, and in 1959, was listed on the tokyo stock exchange. Showa kyb wp ohlins penske soqiyamaha works performance sachs and more. Shock rebuild bladder reservoir race tech suspension. These shocks use either a bladder or a floating piston to separate the oil and nitrogen in the reservoir. Download a printable pdf version of these king shock rebuild instructions.

Please price check us vs other shops, youll be back i am sure. Instructions for 4616 kyb shock rebuild and valve installation. Details on the new kyb psf for the 20 crf450r and kx450f. Searched kyb site but nothing looking to understand what knobsscrews do what on frontrear shocks. For shocks and struts that can standup to rougher road conditions, kyb gasajust monotube shocks and struts are a great choice. King shock rebuild instructions filthy motorsports.

With the name kyb were scoring high points and are heading to the top in our sector. A complete estimate is provided after disassembly and thorough inspection. Knowing how to do this job yourself can be a huge time and money saver over taking your. Excelg the standard oe replacement shock from kyb meets or exceeds oe quality and is available for a huge. Kyb is the worlds largest supplier of oe and aftermarket shocks and struts. Kyb also has 3 shock absorber factories in europe producing for both the aftermarket and for vehicle manufacturers, as well as a state of the art coil spring factory. Their monotube configuration eliminates aeration and foaming, their microsmooth, hard. Kyb, service kits grid view list view sort by featured best selling alphabetically, az alphabetically, za price, low to high price, high to low date, new to old date, old to new. This will increase the vehicles handling and stability beyond the factory design.

For speed and ease we recommend that a spring compressor be used. Mail a copy of the retail parts purchase showing qualifying kyb shocks, struts or strutplus on the same invoice plus the upc. With this service we fully inspect your entire shocks and replace the oil. Sh1 this is only required if replacing a seal or shaft bushing. Shocks free delivery possible on eligible purchases. Over 1 million kyb shock absorbers are manufactured every week.

Kyb offers a complete damping solution with a wide range of shock absorbers, coil springs, suspension mounting kits and protection kits. We are experts in kyb shocks, fox, elka and many other types. Shock spring fitment do you have a shock that needs a spring fit to it. Kyb shock assembly 2001 kawasaki kx 250 motocross suspension mx duration.

Looking to set up front and rear shocks on 2011 rs. Choosing a shock absorber for a particular application must include component performance damping rate capabilities in addition to dimensions and mountings. Kyb and showa shock service valve nut hardware scribd. With a wide range of suspension parts, you will find the right one to ensure optimal handling under any road conditions. Engine overhaul rebuild change oil tuneup turbocharging supercharging parts installation. Ensuring the continuity of kybs dna from the time of its establishment until today. Which explains you the suspension principles and how to modify damping characteristics. The atv shock pricing structure at most shops is way over priced. I cant seem to get the bladder off my shock for a rebuild, i already replaced it but i put the c flip in the wrong grove and it exploded and now i cant seem to get my shock bladder off again, and dont feel like buying the rush tool to get it off ive tried everything to get it off and am j. Service is for yamaha dirt bikes equipped with kyb suspension 19982019 yz125, yz250, yz250x, yz250f, yz250fx, yz450, yz450fx, wr250, wr450. Choosing a shock absorber for a particular application must.

At the end of the day, your wallet is going to make the decision for you, as this is not a cheap. When you purchase the ebook you will receive a 32 page pdf with over 140. Having established itself in the manufacture of hydraulic dampers, the company became known as kayaba manufacturing co. Original equipment research and manufacturing, engineered and calibrated for vehicles with miles. Showa and kyb shocks are used on nearly all japanese motorcycles. Bladders bumpers piston bands seal heads service kits shafts. Hpgkyb shock service kits goodwin performance, inc. I chose to buy a genuine, kyb shock service kit 129994600501 from amazon. Maximum performance upgrade with up to 40% more damping performance than standard shock absorbers perfect. Tbt racings travis flateau takes you through a kyb rear suspension rebuild. Chrome plated shaft wont scratch and ding like stainlesss shafts will.

We disassemble, clean and lube all necessary parts. You can usually rebuild your shock and take it to your local dealer for recharging. How to rebuild and revalve king shocks with step by step instructions and detailed. That said, most of the tools you will need are likely in your toolbox. If youre still not sure what to choose between kyb vs. Kyb and showa shock service free download as pdf file. Showa shock rebuild pdf kyb and showa shock service. Rebuild and custom shock services for most off road shocks. Shock shaft nut when removing the shock shaft nut there are a couple of opportunities for the nut to get damaged.

Jun 29, 2008 i just rebuilt the kyb shock on my 01 kx250 and made a how to video on it. In genuine parts you can find every little item you may need for your front fork or rear shock. From there you can download the pdf instantly or view it online. Oil shock absorbers, struts and cartridges for all makes of cars. This will also give me a good reason to change the. Air suspension hydraulic shock equipment for aircraft landing gear. Kyb excelg shock absorber 334150 334480 334151 334481. Today, 1 in 2 cars in japan, and 1 in 5 passenger and light commercial vehicles in the world are leaving the production line fitted with kyb shock absorbers. Select your application, manufacturer and model below to find the recommended kyb shock absorbers.

Search based on your specific vehicle to find out what drivers like you are. Shock seals can last a long time but it is a good practice to replace both the shaft seal and dust seal together if they are over a year old. Kyb feeling is believing consumer promotion form valid march 1 april 30 2017 rules for kyb feeling is believing. Showa and kyb shock rebuild procedures south bay riders. Our shock rebuild services includes new amsoil synthetic shock oil, thorough inspection and cleaning of the seals, shaft, cap, body, etc. Fill out this pdf form and email it or give us a call at 9512796655. Back the rebound adjustment knob out until the clicking stops.